Menu Call Search
×

News

AST Mechanical Seals Case Study

AST mechanical seal for corrosive fluids
Blog

AST Mechanical Seals Case Study

AST Mechanical Seals Case Study: Use of Outside Component Seals in Corrosive Fluids

Outside Component Seals

Introduction to AST’s Product Offerings

AST (Advanced Sealing Technology) has established itself as a leading provider of high-performance mechanical seals, designed to meet the demands of various industrial applications. From pumps and mixers to compressors and agitators, AST’s product line offers solutions that enhance reliability, reduce maintenance costs, and improve operational efficiency. This blog post will explore some of the key products offered by AST, highlighting their specific features and benefits. 

Why Choose Outside Component Seals for Corrosive Fluids?

Corrosion-Resistant Mechanical Seals

AST offers a comprehensive range of mechanical seals, each engineered for different industrial environments and applications. Here are some of the standout products: 

AST50 Multi-Spring Component Outside Seal

Multi-Spring Component Outside Seal (AST50). Industrial Sealing Solutions for Harsh Fluids
  • Overview: The AST50 is designed to fit all ANSI pumps and many others where a single outside mechanical seal is needed, particularly in extremely corrosive environments or for low-pressure service. It’s ideal for non-metallic pumps like Fybroc and Flowserve GRP. 
  • Applications: This seal is perfect for corrosive environments and food service applications where sanitation is critical. It’s a cost-effective alternative to seals made from exotic metals. 
  • Key Features: The AST50 has no metal parts in contact with the fluid, and its springs are isolated. Installation is straightforward—slide the rotary unit over the shaft, tighten the drive ring, and remove the clips. The seal is internally balanced, so no expensive sleeves or pump modifications are required. 

AST60 Multi-Spring Component Inside Seal

Multi-Spring Component Inside Seal (AST60). Industrial Sealing Solutions for Harsh Fluids
    • Overview: The AST60 is a simple, easily installed seal, ideal for applications requiring a highly reliable, anti-clog solution. Its narrow seal face and hydraulic balance make it a cool-running option, with a floating rotary seal ring that prevents face distortion typical of shrink-fit designs. 
    • Applications: The AST60 is versatile, suited for power generation (cooling water, slurries), chemical processing (reagents, solvents), food processing (starches, slurries), wastewater treatment, HVAC systems, pulp and paper mills (brines, solutions), and steel mills (pollution control, cooling water). 
    • Key Features: With isolated springs to reduce flush rates and minimize product dilution, the AST60 is easy to rebuild on-site using standard tools, eliminating the need to wait for repairs or worry about hazardous material contamination from exchange seals. 

AST70 Single Cartridge Seal

Single Cartridge Seal (AST70). Industrial Sealing Solutions for Harsh Fluids
  • Overview: The AST70 is a balanced, multiple spring seal that’s easy to install and requires no measurements. It’s ideal for ANSI pumps, split case pumps, and vertical pumps. 
  • Applications: Suitable for ANSI, split case, and vertical pumps where quick, easy seal replacement is needed without pump teardown. 
  • Key Features: The AST70 is field rebuildable, allowing on-site repairs with standard tools—eliminating downtime and concerns about hazardous material contamination from exchange seals. Installation is straightforward: slide the seal onto the shaft, bolt down the gland, tighten the set screws, and remove the centering blocks. The seal also allows for easy impeller adjustment without dismantling the pump. Available off-the-shelf to fit most ANSI pumps, the AST70 can also be engineered for custom applications while maintaining the convenience of off-the-shelf rebuild parts. 

AST80 Dual Cartridge Seal

Industrial Sealing Solutions for Harsh Fluids
  • Overview: The AST80 dual mechanical seal uses liquid shear pumping to cool seal faces and operates with either a pressurized barrier or non-pressurized buffer fluid system. 
  • Applications: Ideal for ANSI pumps, split case, paper stock, and positive displacement pumps, with options for custom designs for systems like progressive cavity pumps. 
  • Key Features: The AST80 can function as a double seal with pressurized barrier fluid to prevent leaks, a tandem seal to reduce pressure differential, or a spare seal where the outboard seal serves as a standby. Available off-the-shelf, with rebuild parts also readily accessible. 

Case Study: Overcoming Challenges with Sodium Nitrate Crystallization

Problem: In a recent application, a manufacturer faced significant issues with sodium nitrate crystallization in a mixer. When the mixer was shut off, the sodium nitrate would crystallize, causing scratches and scarring on the seal faces, leading to leaks and frequent maintenance.
Solution: AST recommended switching to their dual cartridge seal with SC/SC (silicon carbide) hard faces for additional protection. The dual cartridge seal was specifically chosen to address the issue of crystallization by preventing solid formation on the seal faces.

Comments

Single vs. Dual Seal: For a single seal to operate without visible leakage, the sealed liquid often undergoes a liquid-to-vapor transition as it migrates across the seal faces. This transition can leave behind dissolved solids (crystals), which abrade the seal faces. In contrast, a dual seal system uses a clean barrier fluid to create two transitions—one from the process liquid to the barrier fluid and another from the barrier fluid to the atmosphere. This configuration significantly reduces the presence of solids at the seal-to-atmosphere interface, effectively preventing the “snowball” effect of crystal formation. 

Outcomes

The transition to the dual cartridge seal resulted in a marked improvement in seal performance. The silicon carbide faces provided the necessary durability to withstand the aggressive environment, while the dual seal design eliminated the crystallization issue. The manufacturer reported reduced maintenance frequency, lower operational costs, and significantly improved equipment uptime. 

Conclusion

Mechanical Seals for Chemical Processing

AST’s range of mechanical seals offers tailored solutions for various industrial challenges, from handling corrosive fluids to preventing solid formation on seal faces. By understanding the specific needs of your application, AST can provide a seal that not only enhances the performance of your equipment but also reduces long-term costs. For more information on AST’s product line and to explore how their seals can address your operational challenges, visit their website: Advanced Sealing Technology (astseals.com).